Harley-Davidson J03322 (2005)

Harley-Davidson J03322 (2005) priručnik

  • General
    The Screamin’ Eagle FLHT 6-Speed Transmission kit fits
    2002 and later Harley-Davidson
    ®
    Touring model
    motorcycles.
    Kit No. Description
    33136-04 Silver
    33137-04 Black
    An additional kit for the side cover will be required. The kit
    number depends on if the motorcycle is using the existing
    clutch cable or is being converted to a hydraulically actuated
    clutch.
    Kit No. Description
    38752-04 SE 6-Speed Cable Clutch Side
    Cover and Release Pushrod Kit
    45033-03A Hydraulic Clutch Kit - black
    45383-03A Hydraulic Clutch Kit - chrome
    38753-04 SE 6-Speed Hydraulic Side Cover
    & Release Kit
    See the Service Parts illustration for a list of service parts in
    this kit.
    Required Service Parts and Tools
    Installation of this kit will require additional service parts and
    supplies. Specialized tools will include Hose Clamp Pliers
    (HD-41137) and Hose Clamp Pliers (HD-97087-65B).
    The rider's safety depends upon the correct installation
    of this kit. If the procedure is not within your capabilities
    or you do not have the correct tools, have your Harley-
    Davidson dealer perform the installation. Improper
    installation of this kit could result in death or serious
    injury. (00308a)
    NOTE
    This instruction sheet references Service Manual instruc-
    tions. A Service Manual for your model motorcycle is avail-
    able from any Harley-Davidson dealer.
    Installation
    Prepare the Motorcycle for Service
    1. Mount the motorcycle on a suitable lift.
    2. Follow Service Manual instructions given to remove the
    seat.
    To prevent accidental vehicle start-up, which could
    cause death or serious injury, disconnect battery cables
    (negative (–) cable first) before proceeding. (00307a)
    Disconnect negative (–) battery cable first. If positive (+)
    cable should contact ground with negative (–) cable con-
    nected, the resulting sparks can cause a battery explosion,
    which could result in death or serious injury. (00049a)
    3. Disconnect the battery cables, negative (-) cable first:
    a. Remove bolt and negative (–) cable.
    b. Remove bolt and positive (+) cable.
    Access the 5-Speed Transmission
    1. Place a container under the engine, remove the engine
    and transmission lubricant drain plugs to drain engine
    and transmission fluids.
    2. To access the existing 5-speed transmission, follow the
    Service Manual instructions in the following sections:
    a. SADDLEBAGS, REMOVAL
    b. EXHAUST SYSTEM, REMOVAL
    NOTE
    The right muffler and crossover pipe can be removed in 1
    piece and the left muffler and the front and rear header
    pipes can be removed in 1 piece. Refer to the Service
    Manual Section REMOVING ENGINE FROM CHASSIS for
    instructions.
    c. REAR WHEEL. REMOVAL
    NOTE
    Position a jack with a wooden block under the engine and
    transmission oil pan to support the weight of the 5-speed
    transmission.
    d. REAR SWINGARM, REMOVAL
    e. STARTER, REMOVAL
    f. CLUTCH RELEASE COVER
    1WARNING
    1WARNING
    1WARNING
    Gear 5-Speed 6-Speed
    1st 3.210 3.210
    2nd 2.109 2.209
    3rd 1.572 1.572
    4th 1.226 1.226
    5th 1.000 1.000
    6th NA 0.885
    INSTRUCTIONS
    -J03322
    REV. 02-11-2005
    SCREAMIN’ EAGLE
    ®
    FLHT 6-SPEED TRANSMISSION
    ®
    Kit Number 33136-04 and 33137-04
    1 of 6
    Table 1. Transmission Ratios

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